Principal Process Engineer, Additive Manufacturing

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About the role

We anticipate the application window for this opening will close on - 24 Oct 2026   Careers that change lives start here. Medtronic is a global leader in healthcare technology with a Mission to alleviate pain, restore health, and extend life. Our 95,000 employees work across more than 150 countries to put patients first — developing innovative medical technologies that improve the lives of 72+ million patients each year. Your unique talents will help shape the future of healthcare while building a career grounded in purpose, growth, and impact. A Day in the Life At Medtronic, we bring bold ideas forward with speed and decisiveness to put patients first in everything we do. In-person exchanges are invaluable to our work. We're working onsite 4 days a week as part of our commitment to fostering a culture of professional growth and cross-functional collaboration as we work together to engineer the extraordinary. The person in this role will work from the Medtronic facility located in Warsaw, Indianna. This role will require up to 25% of travel to enhance collaboration and ensure successful completion of projects. As part of the Manufacturing Innovation and Technology engineering team within Medtronic’s Operations Innovation organization, the Additive Metals Principal Technology Development Engineer will serve as a technical lead driving additive manufacturing capabilities across the operations network. Operating within the Additive Metals Center of Excellence (COE) framework, this role focuses primarily on optimizing and scaling existing metal additive processes while maturing new technologies through rigorous feasibility testing, experimental design, and proof-of-concept validation. While supporting technology scouting efforts, the candidate will leverage deep technical expertise in laser-based powder bed fusion (L-PBF) processes, parameter development, and material characterization to execute complex technical projects and deliver robust, scalable manufacturing solutions. Anchored in our Mission, we continue to drive ID&E forward both to enhance the well-being of Medtronic employees and to accelerate innovation that brings our lifesaving technologies to more people in more places around the world. Bring your talents to an industry leader in medical technology and healthcare solutions – we’re a market leader and growing every day. You can be proud to be a part of technologies that are rooted in our long history of mission-driven innovation. You will be empowered to shape your own career. We encourage and support your growth with the training, mentorship, and guidance you need to own your future success. Together, we can transform healthcare.                     CAREERS THAT CHANGE LIVES • Develop and maintain deep technical expertise in metal additive manufacturing (including Laser Powder Bed Fusion), technical ceramics, and advanced material characterization methods to guide technology development and capability advancement. • Lead process optimization, experimental evaluations, and characterization activities using advanced analytical techniques and design of experiments (DOE) methodologies to improve process capability, material performance, and manufacturing readiness. • Collaborate with internal and external subject matter experts to develop, integrate, and optimize end-to-end manufacturing workflows, including additive manufacturing, post-processing, machining, surface finishing, and technology transfer into production environments. • Translate voice of customer (VOC), voice of research (VOR) and voice of business (VOB) feedback into manufacturing technology development strategy. • Coordinate and oversee technology feasibility and testing activities both at the vendor and within Medtronic facilities. • Communication

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