Process Engineer in Image Processing and Vision Systems

This posting is for a process engineer / expert in image processing and vision systems. Responsible for optimizing and troubleshooting automated image processing processes, focusing on quality control while reducing cycle times and improving manufacturing yields. •  Process owner and technical expert for existing image processing and vision systems (i.e. Cognex, Halcon, NeuroCheck, Keyence) within the plant and as a member of the Bosch Center of Competency and the International Production Network • Specifying, validating, debugging and improving machine vision systems, sensors, cameras and lighting setups for automated assembly defect inspection • Utilize data driven methods to resolve complex production issues, resolve bottlenecks, reduce false reject rates and maximize overall equipment effectiveness • Lead development and implementation of new processes, new technologies, equipment upgrades and projects to reduce cycle time and improve manufacturing yields • Define, document and manage critical process parameters and vision system programs • Collaborate with internal and external partners (process development, quality, suppliers, production, logistics, quality) for process and equipment optimizations • Communication and participation with lead plants and expert teams on latest technologies and process improvements • Project management and ability to lead teams • Mentor and train associates in all facets of vision system processes The qualified applicant must: • Have a Bachelor of Science Degree in Engineering (or similar field) • Be a self-starter and innately curious, with the ability and willingness to dive into and lead development of technical processes • Have minimum three years' experience in automated, industrial manufacturing •  Have experience with image processing, vision systems and creating vision system programs • Be comfortable with cross functional activities and international teams • Be structured and systematic in his / her / their work approach, willing to adapt to dynamic changes and multi-tasking • Be willing and able to travel internationally • Communicate effectively at all levels of the organization Strong augmentation of the candidate profile would include experience with: • Vision systems, lighting, cameras and sensors • Equipment maintenance and management (PM, TPM) • PLC programming, industrial control technologies • Problem solving methodology and root cause analysis (8D, 5-Why, Shainin or Six Sigma) • Quality management systems • Strong documentation skills • German or English language background • Machine vision principles including optics, image acquisition, camera calibration, lighting techniques, OCR/OCV, pattern matching, and image processing algorithms • Selecting and configuring industrial cameras, lenses, filters, lighting systems, and image acquisition hardware • 3D vision technologies, laser profiling, structured light systems, or robotic guidance applications is preferred • Integrating vision systems with industrial robots for inspection, positioning, or guidance applications • Industrial networks, sensors, I/O systems, and machine controls architecture • SPC methodologies and interpreting Cp/Cpk studies to establish and maintain process capability • Conducting Measurement Systems Analysis (MSA), Gauge R&R studies and process validation activities • Experience utilizing data analysis tools such as Python, SQL Minitab, JMP, Power BI or equivalent to identify process trends and optimize vision system performance • Software development or scripting languages (Python, C#, C++, VB.NET) is desirable Benefits • Competitive Salary • Competitive Time Away from Work Policy • Paid Time Off (PTO): 16 days (Up to 30 days based on seniority) • Personal Days (PAA)